Capsule Filling Machines Manufacturer | Automatic & Semi-Automatic Encapsulation Equipment

Kxite capsule filling machines are engineered to provide accurate, efficient, and contamination-free filling for a wide range of capsule types, including hard gelatin, HPMC, and custom formulations. Each machine ensures consistent capsule weight, precise powder or granule dosing, and smooth operation for both small-scale and large-scale production lines, helping manufacturers maintain product quality and regulatory compliance.

Our machines offer flexible customization options to meet your specific production requirements, including capsule size, filling capacity, automation level, and integration with complementary equipment. With robust construction, GMP-compliant design, and easy maintenance, Kxite capsule filling machines optimize efficiency, reduce downtime, and deliver a reliable solution for pharmaceutical, nutraceutical, and healthcare production lines.

Explore Our Full Range of Capsule Filling Machines

Discover Kxite’s complete lineup of capsule filling machines designed for accuracy, efficiency, and flexibility. Our models cover small-batch manual systems to fully automatic, high-speed lines capable of handling various capsule sizes and formulations. Each machine can be customized for filling capacity, automation level, capsule type, and integration with upstream or downstream equipment—helping you achieve consistent, reliable production and meet your unique manufacturing goals.

Blister Packaging Line | 300 Blisters/min

Model: KXT-260C
Type: Integrated Blister & Cartoning Line
Blister Speed: Max. 300 blisters/min
Cartoning Speed: Max. 150 cartons/min
Control System: PLC with Touch Screen
Quality Control: 100% Waste Rejection
Compliance: GMP Design & CE Certificate
Total Power: 20 KW (380V, 50Hz)
Weight: 4200 kg

(143)

Blister Packaging Line | 300 Blisters/min Custom Materials

Tablet Press Machine | Automatic Rotary Press & High-Speed

Model: KXT Series
Production Capacity: 30,000 - 160,000 tablets/hour
Control: Siemens PLC + 10" Touch Screen
Compression: Double Compression (100KN / 20KN)
Feeding System: Double Impeller Force-Feeding
Weight Control: Auto Filling Depth Adjustment
Rejection System: Automatic Tablet Rejection
Machine Frame: Heavy-Duty 5-Pole Structure
Bearings: NSK (Japan)
Sensors: TEDEA-HUNTLEIGH
Electrical: ABB / Schneider / OMRON

(109)

Tablet Press Machine | Automatic Rotary Press & High-Speed Custom Materials

KXT 208-D2 Pellet Capsule Filling Machine | Semi-Auto Encapsulator

Model: KXT-208-D2
Type: Semi-Automatic Capsule Filling Machine
Production Capacity: 10,000 – 25,000 capsules/hour
Suitable Capsule Sizes: #000, #00, #0, #1, #2, #3, #4, #5
Filling Materials: Powder, Granules, Pellets
Metering System: Patented Online Micro-Pellet Metering
Control System: PLC with Touch Screen & Frequency Control
Mould Changeover Time: 5 – 8 minutes
Total Power: 2.12 KW
Gross Weight: 420 kg

(116)

KXT 208-D2 Pellet Capsule Filling Machine | Semi-Auto Encapsulator Custom Materials

Blister Packing Machine | GMP Compliant

Model: KXT-250C
Type: Integrated Medicine Packing Line
Function: Blister Forming + Leaflet Folding + Cartoning
Control System: PLC Programmable Control
Quality Control: 100% Waste Rejection
Safety: Advanced Self-Examining Function
Compliance: GMP Design & CE Certificate
Operation: Fully Automatic Continuous Operation

(650)

Blister Packing Machine | GMP Compliant Custom Materials

Thermoforming Blister Packaging Machine

Model: KXT-100A
Function: Forming, Labelling, Cartoning (All-in-One)
Application: Ampoules, Injections, Bottles
Max. Speed: 100 cartons/min
Cutting Frequency: 20 - 70 cuts/min
Control System: PLC Programmable Control
Total Power: 9 KW (380V, 50Hz)
Machine Weight: 6000 kg

(846)

Thermoforming Blister Packaging Machine Custom Materials

Why Choose Our Capsule Filling Machines

Kxite capsule filling machines are designed to provide precision, efficiency, and reliability for pharmaceutical, nutraceutical, and healthcare manufacturers. Each system ensures accurate dosing, consistent capsule weight, and contamination-free operation, supporting both small-scale and large-scale production. Our machines are fully customizable, allowing seamless integration with your existing lines while meeting strict GMP and CE standards.

Key Features:

High Filling Accuracy: Precise powder or granule dosing ensures consistent capsule weight and minimal waste.
Wide Capsule Compatibility: Supports hard gelatin, HPMC, and custom capsule types in various sizes.
Flexible Production Capacity: Suitable for small-batch operations or high-speed industrial production.
User-Friendly Controls: PLC touchscreen interface enables easy setup, monitoring, and parameter adjustment.
Durable GMP-Compliant Construction: Stainless-steel design for hygiene, easy cleaning, and long-term reliability.
Quick Changeover & Maintenance: Tool-free adjustments and easy access reduce downtime and improve efficiency.
Integration Ready: Can be linked with upstream and downstream equipment, such as capsule polishing, counting, and packaging systems.
Global Support & Spare Parts: Comprehensive technical assistance and readily available parts ensure smooth operation worldwide.

Capsule Filling Machines – Engineering Configuration Table

In capsule filling systems, production performance is not defined by speed alone. In real pharmaceutical manufacturing, engineers focus more on dosing accuracy, powder flow behavior, and capsule locking integrity under continuous operation. Any instability in formulation flow or mechanical synchronization can directly impact weight variation and product quality consistency.

Engineering Configuration Table

Machine Type	Filling Principle	Compatible Capsule Types	Typical Applications	Key Engineering Consideration
Semi-Automatic Capsule Filling Machine	Manual capsule loading + powder tamping or dosing	Gelatin, HPMC capsules	Lab use, small batch production	Dosing accuracy strongly depends on operator consistency and powder flow stability
Automatic Capsule Filling Machine (Dosator Type)	Dosator-based volumetric powder filling	Gelatin, HPMC capsules	Pharmaceutical production lines	Sensitive to powder compressibility and granulation uniformity across batches
Automatic Capsule Filling Machine (Tamping Pin Type)	Multi-stage powder tamping into capsule body	Gelatin, HPMC capsules	High-volume pharma manufacturing	Requires stable powder density and controlled tamping force distribution to ensure weight consistency
Liquid Capsule Filling Machine	Liquid dosing + sealing system	Hard gelatin capsules	Oils, suspensions, nutraceutical liquids	Sealing integrity depends on viscosity control and capsule material compatibility
High-Speed Capsule Filling Line	Fully automated system (feeding + filling + locking + polishing)	Gelatin, HPMC capsules	Large-scale pharmaceutical production	System stability depends on synchronization between capsule separation, dosing, and locking stations

FAQ – Capsule Filling Machines

Q1: What causes weight variation in capsule filling?

Weight variation is mainly caused by inconsistent powder flowability and density variation, rather than the dosing mechanism alone. In real production, formulation behavior is often the dominant factor.

Q2: How to choose between dosator and tamping pin systems?

Dosator systems are generally more suitable for free-flowing powders, while tamping pin systems are better for formulations that require controlled density compaction and tighter weight uniformity.

Q3: Why do capsules sometimes open during production?

This is usually caused by improper locking force, capsule size mismatch, or humidity variations affecting capsule shell elasticity during handling and sealing.

Q4: Can capsule filling machines handle different capsule sizes?

Yes, but changeover requires adjustment of dosing components, filling parameters, and capsule alignment systems to ensure stable accuracy across different sizes.

Q5: What is the most critical factor affecting long-term stability?

Powder formulation consistency and environmental humidity control are more critical than machine speed in maintaining long-term stable production output.

High-Quality Capsule Filling Machines Manufacturer – Automatic & Semi-Automatic Solutions

Explore Our Full Range of Capsule Filling Machines

Blister Packaging Line | 300 Blisters/min

Tablet Press Machine | Automatic Rotary Press & High-Speed